3D printing of bone scaffolds with hybrid biomaterials

In this research, a novel hybrid material bone implant manufacturing through the integration of two materials using additive manufacturing (AM) technology is proposed. Biomimetic application can manufacture high strength biomechanical implants with optimised geometry and mass. The combination of polymers allows a significant leap in the development and production of a great diversity of components and applications of biomaterials. A novel hybrid scaffold with a poly lactic acid (PLA) matrix reinforced with carbohydrate particles (cHA) is analysed using digital surface software in the mass proportions of 100/0, 95/5, 90/10 and 80/20 for application in tissue and regenerative engineering, seeking a higher proposition strength of PLA. Filaments are used to fabricate scaffolds by 3D printing, using the fused deposition method. The frameworks are submitted to bioactivity tests, surface roughness evaluation, apparent porosity and mechanical analysis. Analysis of the microstructure of the composite particle evaluates the 3D surface luminance structure and the profile structure. Cross-sectional views of the specimens are extracted and analysed, and the surface roughness, waviness profile, and Gaussian filter of the structures are observed. In summary the structures are checked and analysed by SEM and EDS where possible, to observe the bioactive behaviour of the materials. The relationship between cHA content and roughness is shown to be proportional. The mechanical properties are shown to be affected by the reduced interaction between the PLA matrix and the cHA particles.