Development of Novel Microcomposite Materials from Coal Fly Ash and Incense Sticks Ash Waste and Their Application for Remediation of Malachite Green Dye from Aqueous Solutions

Coal fly ash (CFA) is one of the major pollutants around the whole world. At the same time, incense stick ash (ISA) is another waste that is generated in huge amounts in Southeast Asia. Both of these wastes are rich in different types of minerals; for instance, CFA is rich in alumina, silica, and ferrous, while incense sticks ash is rich in calcium and silica. ISA has intermediate to trace amounts of ferrous, alumina, and magnesium. The addition of alkali-rich materials with high Al and Si-containing CFA helps in the formation of zeolites or geopolymers. So, in the current research work, the authors have prepared a CFA: ISA mixture in the ratio of 1:1, followed by mixing them with NaOH, CaOH2, and KOH in a dry state in a crucible. Further, all these mixtures were then calcined at 600 °C for six hours in a muffle furnace. Further, the developed products were analyzed by various sophisticated instruments for detailed information. Finally, the developed material’s potential was assessed for the remediation of malachite green from the aqueous solution by batch adsorption study. The developed adsorbents efficiently removed the dye from the aqueous solutions within one hour. The kinetic study revealed that the dye removal followed a pseudo-second-order reaction. Finally, the developed material was also assessed for its suitability as an adsorbent by observing the effect of leaching of potassium, aluminum, and silica from the adsorbent surface into the water systems. Such approaches will solve the problem of solid waste disposal arising from both the ashes.