The flat-plate solar collector (FPSC) three-dimensional (3D) model was used to numerically evaluate the energy and economic estimates. A laminar flow with 500 ≤ Re ≤ 1900, an inlet temperature of 293 K, and a solar flux of 1000 W/m2 were assumed the operating conditions. Two mono nanofluids, CuO-DW and Cu-DW, were tested with different shapes (Spherical, Cylindrical, Platelets, and Blades) and different volume fractions. Additionally, hybrid nanocomposites from CuO@Cu/DW with different shapes (Spherical, Cylindrical, Platelets and Blades), different mixing ratios (60% + 40%, 50% + 50% and 40% + 60%) and different volume fractions (1 volume%, 2 volume%, 3 volume% and 4 volume%) were compared with mono nanofluids. At 1 volume% and Re = 1900, CuO-Platelets demonstrated the highest pressure drop (33.312 Pa). CuO-Platelets achieved the higher thermal enhancement with (8.761%) at 1 vol.% and Re = 1900. CuO-Platelets reduced the size of the solar collector by 25.60%. Meanwhile, CuO@Cu-Spherical (40:60) needed a larger collector size with 16.69% at 4 vol.% and Re = 1900. CuO-Platelets with 967.61, CuO–Cylindrical with 976.76, Cu Platelets with 983.84, and Cu-Cylindrical with 992.92 presented the lowest total cost. Meanwhile, the total cost of CuO–Cu–Platelets with 60:40, 50:50, and 40:60 was 994.82, 996.18, and 997.70, respectively.
